Managing Big Data from an Analog World

Reading time ( words)

There once was a time when hardware sampling rates, limited by the speed at which analog-to-digital conversion took place, physically restricted how much data was acquired. But the advances in computing technology, including increasing microprocessor speed and hard-drive storage capacity, combined with decreasing costs for hardware and software, have provoked an explosion of data coming in unabated. Among the most interesting to the engineer and scientist is data derived from the physical world. This is analog data that is captured and digitized and otherwise known as “big analog Ddata.” It is collected from measurements of vibration, RF signals, temperature, pressure, sound, image, light, magnetism, voltage, and so on.

In the field of measurement applications, engineers and scientists collect vast amounts of data every minute. For every second that the Large Hadron Collider at the European Organization for Nuclear Research (CERN) runs an experiment, the instrument generates 40TB of data. For every 30 minutes that a Boeing jet engine runs, the system creates 10TB of operations information (Gantz, 2011).

In the age of big data, hardware is evidently no longer the limiting factor in acquisition applications, but the management of acquired data is. How do we store and make sense of data? How do we keep them secured? How do we future proof them? These questions become compounded when systems evolve to become more complex, and the amount of data required to describe those systems grow beyond comprehension. This inevitably results in longer project schedules and less efficiency in development. More advanced tools and smarter measurement systems will be essential to managing this explosion of data and help engineers make informed decisions faster.

For engineers, this means instrumentation must be smarter and sensors, measurement hardware, data buses, and application software need to work together to provide actionable data at the right time. The big data phenomenon adds new challenges to data analysis, search, integration, reporting, and system maintenance that must be met to keep pace with the exponential growth of data. And the sources of data are many. As a result, these challenges unique to big analog data have provoked three technology trends in the widespread field of data acquisition.

Contextual Data Mining

The physical characteristics of some real-world phenomena prevent information from being gleaned unless acquisition rates are high enough, which makes small data sets an impossibility. Even when the characteristics of the measured phenomena allow more information gathering, small data sets often limit the accuracy of conclusions and predictions in the first place.

Consider a gold mine where only 20% of the gold is visible. The remaining 80% is in the dirt where you can’t see it. Mining is required to realize the full value of the contents of the mine. This leads to the term “digital dirt,” meaning digitized data can have concealed value. Hence, data analytics and data mining are required to achieve new insights that have never before been seen.

Data mining is the practice of using the contextual information saved along with data to search through and pare down large data sets into more manageable, applicable volumes. By storing raw data alongside its original context or “metadata,” it becomes easier to accumulate, locate, and later manipulate and understand. For example, examine a series of seemingly random integers: 5126838937. At first glance, it is impossible to make sense of this raw information. However, when given context like (512) 683-8937, the data is much easier to recognize and interpret as a phone number.

Descriptive information about measurement data context provides the same benefits and can detail anything from sensor type, manufacturer, or calibration date for a given measurement channel to revision, designer, or model number for an overall component under test. In fact, the more context that is stored with raw data, the more effectively that data can be traced throughout the design life cycle, searched for or located, and correlated with other measurements in the future by dedicated data post-processing software.

Read The Full Article Here

Editor's Note: This article originally appeared in the November 2015 issue of SMT Magazine.



Suggested Items

How Do I Get Smart With IPC CFX? (Part 2)

07/31/2019 | Michael Ford, Aegis Software Corp.
The introduction of the CFX standard is the critical trigger that enables smart, flexible factory operation in line with business needs. The technology is simple to adopt, which creates a true “plug-and-play” environment on which advanced production AI software technologies can be developed.

How Do I Get Smart With IPC CFX? (Part 1)

07/30/2019 | Michael Ford, Aegis Software Corp.
Today's assembly factories are seeing the biggest challenge to face the industry in a generation, called by many the next industrial revolution. However, in essence, the challenge is a simple extrapolation of trends that have been occurring and increasing in assembly manufacturing for decades. In Part 1 of this two-part article, Michael Ford writes about the history behind the drive for automation in the SMT assembly industry and where CFX fits in.

Smart Manufacturing Roadmap: Data Flow Considerations for the Electronics Manufacturing Industry

07/02/2019 | Ranjan Chatterjee, Cimetrix Inc., and Dan Gamota, Jabil Inc.
The 2019 iNEMI Roadmap features a new chapter on smart manufacturing. The chapter identifies key technology gaps and needs and offers recommendations to guide the electronics manufacturing industry in realizing the benefits of smart manufacturing. This article is based on information excerpted from the chapter.

Copyright © 2019 I-Connect007. All rights reserved.