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Real Time with… IPC APEX EXPO 2021: Developments in Digital Manufacturing
03/08/2021 | Real Time with...IPC
Catching Up With Sean McConville, Niche Electronics
02/22/2021 | Dan Beaulieu, D.B. Management Group
Jered Stoehr Discusses New Leadership Role at Milwaukee Electronics
02/16/2021 | Nolan Johnson, I-Connect007
Building A Better, Brighter LED Headlamp with Top-Side Alignment Process (TAP)
02/10/2021 | Glenn Farris, Universal Instruments Corp.
Making the Most of a Virtual Event
02/02/2021 | Nolan Johnson, I-Connect007
SMT :: Compliance
This Month in SMT007 Magazine: The Skilled Worker
Why do we train and educate our employees? Here, I will share my perspective based on what is happening in facilities trying to outsource their products, as I see that many companies are losing the tribal knowledge of how things are manufactured and the basic skills necessary to physically build a product.
Happy’s Essential Skills: Recruiting and Interviewing
Printed circuit manufacturing was not one of the jobs that electrical engineers in HP wanted to do. EEs were also not the best choice for printed circuit manufacturing because chemical engineers, chemists, and mechanical engineers had more skills useful to support the PCB manufacturing process. Therefore, I was authorized to recruit external hires. To recruit chemical engineers, we went to those universities noted for their focus on industries like electronics, process control, and environmental...
Just Ask Greg: Advice on Purchasing SMT Stencils
We asked you to send in your questions for Happy Holden, Joe Fjelstad, Eric Camden, and John Mitchell in our “Just Ask” series. Now, Greg Smith, an SMT007 columnist, gets a chance to answer a question.
Real Time with… SMTAI 2020: Insituware Offers Handheld Process Controls for the Smart Factory
Nolan Johnson speaks with Insituware CEO and Chief Engineer Michael Frederickson. Insituware’s expertise in materials control and measurement brings some innovative new handheld measurement devices to the manufacturing floor. Mike and Nolan discuss how these new devices contribute to accuracy, compliance, and real-time process optimization—all key factors in the smart factory environment. Mike also teases what the company will demonstrate in their virtual booth at SMTAI.
Coping With COVID-19: AMI’s Greg Boyd
In this second installment in a series of interviews where Dan Beaulieu asks companies how they are managing in these difficult times—in short, how they are coping with COVID-19, he speaks with Greg Boyd, president of AMI located in Winthrop, Maine.
An M&A Perspective on the Current Market
Barry Matties and Nolan Johnson spoke to Tom Kastner about what he sees from an M&A perspective in company leadership resistance to change, as well as the current state of the M&A market and how it’s been affected by the COVID-19 outbreak.
What’s Driving AOI Innovation and Collaboration?
When we look at the optical inspection market growth trajectory, we can see how process challenges helped create innovations. For example, solder paste inspection (SPI) has undergone a shift from 2D to 3D because the 2D inspection technologies manufacturers traditionally used to collect solder deposit images could not solve shadowing problems. Thus, companies developed 3D SPI to capture the printed solder paste height to accurately measure the total volume of paste printed. Several years later, we see the same need for surface-mounted component inspection with AOI systems.
Watch It! The Perils of Technology Transfer (Selective Spray vs. Selective Dip Application)
The tenth episode of the popular micro webinar series “Coatings Uncoated!” is now available to view. Author of The Printed Circuit Assembler’s Guide to...Conformal Coatings for Harsh Environments and topic expert Phil Kinner from Electrolube shares highly focused educational information on conformal coating and encapsulation. If you are in the assembly business, an EMS company, or responsible for specifying conformal coating and/or encapsulation, then this free series is for you.
Take Advantage of e-Education: Watch Free Webinar Series ‘Coatings Uncoated!’
The ninth episode of the popular webinar series “Coatings Uncoated!” is now available to view. In this new segment, viewers will learn about an automotive-based application (engine management system). Over a period of two years, the number of field failures escalated beyond all accepted levels, and a new solution was required. Phil discusses the finer details of this interesting case study.
Semiconductors in Charge: The Changing Face of PCB Manufacturing
The I-Connect007 editorial team recently spoke with Chuck Bauer and Dana Korf in a technical discussion that spanned a number of topics around shrinking components, such as redistribution layers (RDLs), active embeddeds, and why even the most revolutionary technologies must show ROI to be successful.
Watch & Learn! Latest Installment of I-007 Micro Webinar Series Covers UL Approvals: Aerosol Spray Technology
The eighth episode of the popular webinar series “Coatings Uncoated!” is now available to view. In this segment, viewers will learn about a customer application involving aerosol spray coating. The customer reported failures due to arcing, creepage, and corrosion. Kinner explains the relevance of UL approvals and progresses through the details of the case study.
IPC APEX EXPO 2020 Attendees Speak: Victor Mendez
"I’ve seen a lot of new technology that could solve a lot of problems regarding handling and manual soldering," said Victor Mendez of Sigmatron International.
IPC APEX EXPO 2020 Attendees Speak: Hector Hernandez
"Many companies are focused on the smart factory and the connection between their own equipment and other brands and competitors," says Koh Young's Hector Hernandez. "IPC APEX EXPO has been a great opportunity to see the new CFX line, which is one of the better things right now.
Watch Coatings Uncoated Webinar, Part 6 Now: Field Failures, Silicon vs. Sulfur
The sixth episode of the popular webinar series, "Coatings Uncoated," is now available to view. Based on an interesting case study concerning a telecommunications giant experiencing a high degree of field failures, coatings specialist Phil Kinner explains the mechanism behind the failures and why the silicone option proved unsuccessful. Part six of this micro webinar series concludes with a full explanation of the successful solution.
Watch and Learn: Not All Acrylics Are Created Equally
How can additional data, including test results, ensure a greater understanding of the most suitable coating for your application? The fifth episode of the popular webinar series, "Coatings Uncoated," is now available to view. Author of "The Printed Circuit Assembler’s Guide to Conformal Coatings for Harsh Environments" and topic expert Phil Kinner from Electrolube shares highly focused educational information on conformal coating and encapsulation.
Risk Mitigation: An Essential Guide
Risk mitigation in the global supply chain is nothing new to many industries. What is new, however, is the exponential rise in potential risks and the reality that those are risks that simply cannot be predicted. What are some factors for a winning strategy that might not immediately come to mind? Here are a few essential recommendations to the global PCB industry that might significantly lower the risk impact on a company’s productivity, time to market, and financial success.
I-007e Micro Webinars Releases Part 3 in ‘Coatings Uncoated!’ Series
Have you ever wondered about the process of corrosion and the formation of tin whiskers? The third episode of the popular webinar series, "Coatings Uncoated," is now available to view. Author of "The Printed Circuit Assembler’s Guide to Conformal Coatings for Harsh Environments" and topic expert Phil Kinner from Electrolube shares highly focused educational information on conformal coating and encapsulation.
New From I-007e Micro Webinars: The 5-Minute Webinar Series
I-Connect007 takes the on-demand webinar to a new level. A perfect companion to our I-007 Micro eBook series, these bite-sized webinars are released weekly, exclusively at I-Connect007, and are also available all at once for those who can’t wait for the next installment.
The Convergence of 5G and Automotive
Karthik Vijay is head of the applications engineering team for customers in Europe at Indium Corporation. He spoke with Barry Matties about what EMS or assemblers for automotive should consider, as well as how he thinks 5G will affect the marketplace and manufacturing.
Engaging STEM Students at IPC APEX EXPO 2020
At this year’s IPC APEX EXPO, you’re likely to see quite a few high school students moving amongst all the normal show activities thanks to the IPC APEX EXPO STEM Outreach Program. Launched two years ago at IPC APEX EXPO 2018, the 2020 version of the STEM Outreach Program will be larger and more immersive than ever before.
What You Need to Know About the Digital Factory
Barry Matties spoke with Oren Manor, director of business development for Mentor, A Siemens Business, during productronica about the many benefits of a digital factory and what’s keeping companies from becoming one. Oren also gives examples of big data analytics along with the move to a lot size of one.
PCB Repair: Thoughtful Best Practices
Barry Matties recently spoke with Curtis Smith of Huntron about the critical factors that somebody needs to understand about the plant maintenance regarding the PCB repair process. The PCB repair process is not just a matter of just getting the equipment anymore but finding the right people with a troubleshooting mindset that can do it. A failed PCB can bring down an entire manufacturing line, and companies need to be able to repair the board and keep their manufacturing going.
CyberOptics Sensors: So Good That Their Rivals Use Them
Editor Nolan Johnson and Subodh discuss CyberOptics’ latest precision 3D systems, such as the SQ3000, which offers AOI, SPI and CMM functionalities. The inline CMM system includes top-of-the-line software for metrology grade measurements of critical points. Subodh points out that some of his competitors even utilize CyberOptics sensors in their equipment.
Accurate, Uniform Data With KIC’s Smart Reflow Analyzer
Editor Nolan Johnson and Miles discuss KIC’s newest system, the SRA, a smart reflow analyzer that can provide the customer with information about their machines: Is the airflow adequate? Is there proper heat transfer to the product? Is this data uniform from week to week and month to month? Miles explains how the SRA uses the latest in laser technology to track conveyor speed and heat transfer more accurately than ever.
A Walking Tour of Mycronic Equipment at productronica 2019
I-Connect007 pays a visit to the Mycronic booth at productronica 2019 in Munich, and Jeff Leal, product manager for Mysmart, takes us on a walking tour of just one of the lines on display at the show. Jeff takes us through a series of dispensing and conformal coating machines.
SEMI Discusses Benefits of SMT-ELS Protocol
Editor Nolan Johnson and Tom Salmon discuss the SMT- ELS protocol, which is being developed collaboratively as a replacement for SMEMA. Salmon overviews the technology involved and industry acceptance so far. He also explains SEMI’s focus on information and control standards, including the newest solution which allows companies to perform switchovers much faster, thanks to the TCP/IP protocol. This platform also works with traditional PLC systems, shrinking development time from one month to several days.
Indium Discusses New Materials and Plans for 2020
Editor Nolan Johnson sits down with Nash and Mackie to discuss Indium’s focus on creating innovative products for the 5G, automotive, semiconductor, and high-reliability segments. Mackie offers a preview of Indium’s plans for 2020 and beyond, including lead-free drop-in sintering materials that can be dispensed and printed more quickly than ever before.
Mirtec's Approach to Raw Data: The 'Sushi Principle'
Editor Pete Starkey and Brian D’Amico discuss the company’s new Alpha system, designed for the automotive market. D’Amico explains why Mirtec is focusing on providing customers with raw data instead of “cooked” data, what he terms the “sushi principle.” He says that the system is able to pick up tiny defects that would otherwise be filtered away if the system were not using raw data. D’Amico also discusses their use of artificial intelligence, and some of the possible benefits from using AI going forward.
AI Cameras Help Park Rangers Stop Poachers
Eric Dinerstein, the director of biodiversity and wildlife solutions at the non-profit organization RESOLVE, discusses the organization’s TrailGuard AI camera—a low-cost, durable, easy-to-use, efficient, and low-power burglar alarm system for Africa’s national parks—that alerts rangers at headquarters in near real-time of intruders and potential poachers coming into the park. With the help of leading companies, Eric explains how the project came to life, including implementing artificial intelligence (AI) and a satellite modem, making it the first of its kind.
Rules or Recommendations?
There are rules, and then there are recommendations. One person's rule might be another person's recommendation and vice versa. That is where standards come into play. What are they? What do they mean? How do they get specified? And what are the impacts on our industry? Read on to find out.
Synergy Between Smart Manufacturing and the Secure Supply Chain (Part 2)
With the trend of shortening lead-times within the material ordering process, and the frequency with which urgent orders for materials from the grey market are made, there is increased opportunity for the ingress of counterfeit materials. The situation is made far worse when a genuine shortage of materials in the supply chain occurs. The consequences of not being able to eliminate the risk of defects getting through into the market will be disastrous for individuals as well as for the company brand image, not to mention the associated costs of recovery. It is only a matter of time, unless something very significant changes.
Which IPC-A-610 Class is Best for Your PCBA?
For many EMS providers, IPC-A-610 is the agreed standard to define what's acceptable and what's not in the world of PCBA production. As an OEM, it's important that you're clear on the basic principles that separate those classes so that you have a clear and realistic expectation of what the results are going to be.
Real Time with...SMTAI 2018 Coverage Now Available
The I-Connect007 team traveled to Rosemont, Illinois this week to cover the SMTA International 2018 conference and exhibition. Video interviews of key executives and leaders of our industry are now available for viewing. Also check out the photo gallery for snapshots of the exhibition floor and the conference as well as the after-hours festivities.
The Impact of Industry Regulations on Your Supply Chain
Changes and updates to existing legislation is an ongoing process, and the introduction of new rules is inevitable. It is vital that your EMS partner is committed to staying up to date and to keeping you informed of how these changes may impact your the manufacturing supply chain.
Best Practices to Achieve Zero Defects
To ensure that a complex electronics build can be completed on time, on budget and with zero defects, here is a list of checks and balances that will help you with adjustments or corrections real time, instead of discovering them at the end of the build or worse, when it's already arrived at the end user.
5 Techniques Used to Detect Counterfeit Electronic Components
Although government pressure and private resources have helped minimize the risk of counterfeit components from entering the supply chain, there is still and will most likely continue to be, a prominent threat. So, what can you do to minimize this risk? Read on.
Designing Electronics for Harsh Conditions
We expect a lot from our products, especially our electronic products. Think about it: cellphones, wearables, medical devices—for some reason we think they should still work after being immersed in liquid, left outdoors in freezing temperatures or dropped on concrete from a standing position.
Top 10 Most-Read SMT Articles of 2017
Every year, we like to take a look back at the most popular SMT news and articles. These are the top 10 most-read SMT articles from the past year.
Solder Printing Process Inputs Impacting Distribution of Paste Volume
The volume of solder deposition, like any process, has variations that may be characterized by a statistical distribution curve, whether normal or non-normal. As complexity, density, cost and reliability requirements increase, there may be value in narrowing the distribution curve. It is common sense that less variation serves the interest of quality of the more complex and dense circuit boards.
Counterfeit Electronic Components Identification: A Case Study
Counterfeit electronic components are finding their way into today's defense electronics. The problem gets even more complex when procuring diminishing manufacturing source parts. This article provides a brief introduction to counterfeit prevention and detection standards, particularly as they relate to the aerospace and defense sector.
Using Lead-Free BGAs in a Tin/Lead Soldering Process
Several electronic market segments, such as those electronics used in harsh environments or that have life/system critical functionality, remain exempt from lead-free material restrictions such as the RoHS legislation. While these market segments can use solder containing lead, it is increasingly difficult to procure advanced components in non-ROHS compliant configurations. This article discusses several aspects of having lead-free BGA components in a tin/lead soldering process.
Mil/Aero Assembly Success
Davina McDonnell, director of marketing at Michigan-based EMS firm Saline Lectronics, discusses the latest technology and business trends driving the military and aerospace industries, the challenges in these markets—including supply chain issues such as obsolete parts and counterfeit components—and their strategies to stay ahead of the competition.
Field Failure is Not an Option
Audra Gavelis of IEC Electronics Corp. discusses the current challenges in electronics assembly for the military and aerospace markets and the new requirements they are getting from their customers. She also talks about strategies in dealing with component obsolescence and lifecycle issues, and new compliance issues that contract manufacturers are facing.
The Importance of Training for your Organization
In our recent survey on assembly training and education, another question we asked is about the importance of training to your organization. Around 85% of our respondents consider training really important to their workforce. In fact, the majority of respondents—47%—say it is very important.
Today’s Mil/Aero Enemies: Counterfeits, Obsolescence and Failure
The need for high-reliability electronics, components and assemblies that can perform in harsh operating conditions involving extreme temperatures, vibration, and moisture continue to challenge electronics assembly providers catering to the military and aerospace markets. These are on top of current manufacturing issues such as the miniaturization of products, shrinking component sizes, higher density board assemblies, and the obsolescence of electronic components.
Will You Be RoHS 2-Compliant by 22 July 2017?
The year 2011 saw the legal initiation of the RoHS 2 recast and an update of the RoHS Directive 2011/65/EU, subsequently transpiring into UK law. The initiative granted transition periods of varying time scales to different categories of electrical and electronic equipment products. Now, 2017 sees the end of the transition period for EEE products that fall into one of the subsections of category nine – industrial monitoring and control instruments.
Virtex on Military and Aerospace Requirements
Brad Heath, VirTex CEO, and Upinder Singh, Vice President and General Manager at VirTex MTI, discuss their company's military and aerospace business, and how they are addressing the latest demands and requirements from their customers.
Taking the "Process Approach" to RFQs in Electronics Contract Manufacturing
The ISO 9001:2015 standard can be applied to any organization, any management system and any process. While it is generic in its application, the specific implementation can be the difference between lagging and leading results. This article reviews how the process approach applies specifically to the request for quote process in the EMS industry.
Applying the New IPC Standard for Traceability Makes Compliance and Reporting Easier
IPC has created IPC-1782, a new standard and specification for traceability practices across all levels of electronics manufacturing, and specifically for electronics assembly. With this new standard, companies that are practicing basic levels of traceability can evolve to higher levels, and will be able to clearly define the expectations of what is required for compliance and conformance to customer needs.
Ionics EMS Talks Industry 4.0, Mil/Aero Opportunities, and Supply Chain
In an interview with SMT Magazine, Dr. Jay Sabido, president and COO of Ionics EMS Inc., discusses a wide range of topics, including Industry 4.0, automation, and the challenges in the military and aerospace industry, including lead-free, counterfeit components, and traceability.
IPC-1782 Standard for Traceability Supporting Counterfeit Components
Traceability has grown from being a specialized need for certain safety critical segments of the industry, to now being a recognized value-add tool for the industry as a whole. This article discusses the IPC-1782 project, which aims to create a single flexible data structure that can be adopted for all levels of traceability that are required across the industry.
Asteelflash on Mil/Aero Challenges, ITAR, and Opportunities
In an interview with SMT Magazine, Albert Yanez, corporate executive VP and president of Asteelflash, Americas, discusses the challenges in the military and aerospace industries, ITAR compliance, and the opportunities in these sectors.
I-Connect Survey: A Look at the Mil/Aero Industry
I-Connect007 recently conducted a survey on the military/defense and aerospace markets. Respondents were asked about the greatest challenges when it comes to PCB design, fabrication, and assembly; their customers’ demands; whether lead-free components are still an issue; and compliance challenges.
The Industry Speaks
In the latest issue of SMT Magazine, we take a pause from covering the latest technology trends, challenges, and solutions in the electronics manufacturing and assembly industry. Instead, we are focusing on our readers—to give a voice to their thoughts on the industry, companies, jobs, interests, and even pain points when it comes to their respective specialties.
Event Review: 7th Electronic Materials and Processes for Space Workshop
This year's Electronic Materials and Processes for Space Workshop discussed a wide range of technology issues and developments when it comes to PCB fabrication and assembly for space applications. From addressing reliability issues to dealing with cracks that may form during thermal cycling, to REACH regulations and their impact on space hardware, and tin whisker growths. Barrie Dunn provides the highlights.
IPC APEX EXPO: IPC's Fern Abrams Provides Updates on RoHS, REACH Directives
Fern Abrams, director of regulatory affairs and government relations at IPC, discusses with I-Connect007's Stephen Las Marias the latest updates on the changes happening in the RoHS and REACH directives this year, as well as IPC's new initiatives and advocacies.
The Road Less Traveled (Part 1): Contract Manufacturing Differentiators
The word "differentiator" is tossed around a lot these days in the electronics industry—especially within the contract manufacturing (CM) community. When evaluating a new potential CM partner, decision makers frequently ask: "What would you say differentiates your organization from other contract manufacturers?" This article talks about three powerful and very real difference-makers that would set a CM apart from the competition.
Medical EMS: Opportunities Abound
Megatrends such as the increasingly ageing population and growing demand in emerging economies worldwide bode well for the medical electronics assembly industry. However, challenges such as margin pressures, compliance costs and risks, supply chain instability, and new product introduction headaches are hindering a more aggressive prognosis of the industry. But, with innovation, medical manufacturers can churn out more.
Lost in the System: How Traceability can Solve the Problem of Counterfeit Materials
The word "counterfeit" encompasses a wide range of activities that are happening continuously in an "underground” SMT supply chain. In this article, Michael Ford of Mentor Graphics Valor Division investigates why this is so, and highlights how the SMT industry can eliminate counterfeit components in the supply chain.
Top 10 Factors to Consider When Selecting a Medical EMS Company
Once the decision has been made to use an EMS company, selecting the right one involves several steps. Although most EMS companies perform the same basic services, every EMS company is different. In this article, Mo Ohady and David Estes of Digicom Electronics write the 10 key factors to consider when selecting your medical EMS company.
Medical Electronics: Manufacturing Vitals
With the rapidly growing aging population, rising healthcare costs and increasing health awareness, opportunities abound in consumer medical devices, diagnostics, imaging, and instrumentation. However, the medical electronics industry is not without its own set of challenges. The January 2016 issue of SMT Magazine highlights the manufacturing challenges and opportunities in this growing sector.
Making Connections with Associations
To provide our readers more information about their associations, this month's issue of SMT Magazine features articles and interviews with SMTA, IPC, iNEMI, SMART Group, and VDMA Productronics, to help understand more their activities, goals, and missions, and how they are helping push forward the electronics manufacturing industry.
Gold Embrittlement Mitigation: Understanding the New J-STD-001 Requirements
With the advent of more information from studies on the behavior of how much gold can impact the mechanical structure of the solder joint, the "washing away" of gold has become more important. This article discusses the significant changes made in the J-STD-001 specification, and their impact in the EMS and OEM industries.
Experience is Key
Sanmina's Bernd Enser, VP of Global Automotive, discusses with I-Connect007's Stephen Las Marias the impact of the latest development trends in cars today on the automotive electronics assembly space, as well as the qualifications required of an EMS provider to get into an automaker's AVL. He also explains why experience is essential to becoming successful in the automotive electronics space, and offers his outlook for the industry.
DoD’s First Pass at Grey Market Regulation
The U.S. government gets a great deal of heat for many things, including fostering the introduction of counterfeit components into the supply chain. But when you really study how their procurement process is setup, when you break down the layers, it’s not hard to see how a counterfeit component or suspect material can find its way in.
The New Face of Automotive Traceability
Depending on the level of detail, accuracy, and timeliness of data capture from areas such as quality management, manufacturing, engineering, and supply chain, traceability can become the ultimate quality-management tool, as well as bring enhanced productivity and reduced operating costs.
What’s Driving Automotive Electronics?
Despite optimistic forecasts surrounding the automotive electronics industry, challenges remain, driven by the high level of complexity of devices and electronics being built into cars and the harsh operating conditions that these products are expected to operate in. Find out how equipment suppliers and automotive OEMs and EMS providers are addressing these issues in the September 2015 issue of SMT Magazine.
High-reliability, Pb-free, Halogen-free Solder
This paper from Ian Wilding and Gavin Jackson addresses the performance of a specifically designed lead-free solder alloy for increased reliability in high-temperature thermal cycling. It also documents the challenges and breakthroughs in developing halogen-free or zero-halogen solder fluxes compatible with the lead-free alloy specifically designed for higher reliability.
Tombstoning Reduction Via Phased-reflow Soldering
A drop-in replacement for standard lead alloys, whereby a small amount of Sn62 wets both sides of the termination before the Sn63 melting point is reached. The lower melting point on sn62 tack solders parts to the board and virtually eliminates this common defect.
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